CNC belt grinding machine 2MK5950/H

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CNC belt grinding machine 2MK5950/H

Description

Product details
◆ This machine belongs to the category of surface finishing, which is used to improve the surface roughness of the workpiece. The shape accuracy is guaranteed by the milling of the previous process.
◆ It belongs to flexible grinding. Because of the control of the servo pressure shaft, the contact wheel drives the belt to continuously adjust the grinding force to make it constant, also known as constant force grinding.
◆ “6+1” axis control technology: 6 axes (X\Y\Z, A\B\C) linkage +1 servo pressure axes.
◆ Typical machining parts: steam turbine blades, see the figure below.
 
产品详细介绍 ◆ 本机床属于表面光整加工范畴,用于提高工件表面粗糙度,其形状精度由上道工序铣削保证。 ◆ 属于柔性磨削,因为有了伺服压力轴的控制,接触轮带动砂带不断调整磨削力,使之恒定,又称恒力磨削。 ◆ “6+1”轴控制技术 :6轴(X\Y\Z,A\B\C)联动+1个伺服压力轴。 ◆ 典型加工件:汽轮机叶片,见下图。
 
At present, most of the blade polishing is hand-polished, which is labor intensive and difficult to guarantee. As the size of the workpiece is getting larger and larger, the manpower is no longer competent. The domestic key blade manufacturers purchase imported equipment for processing, the equipment is expensive, the cost is high, the technology is complicated, especially the programming requirements are high, and the foreign technical services are often not guaranteed. Therefore, the price/performance advantage is self-evident and can completely replace imports.
 

Project

Parameter

Workbench

Size (width × length), mm

460×2870

 

Maximum load, kg

300

Structural parameters

Headstock - tailstock center height, mm

260

 

Contact wheel center to work surface distance, mm

0~660

 

AAxle taper taper

Mohs4#

 

BAxle taper taper

Mohs3#

 

CAxle taper taper

Mohs3#

Processing blade range

The maximum length,mm

1850

 

Maximum width,mm

500

 

Maximum weight,kg

150

Motion axis travel

XTo (left and right),mm

1920

 

YToward (before and after),mm

500

 

ZTo (up and down),mm

400

 

AShaft rotation,°

360

 

BShaft swing,°

±45

 

CShaft swing,°

±80

Grinding head

Belt length,mm

3500

 

Belt width,mm

10~50

 

Abrasive belt maximum line speed, m/s

30

 

Contact wheel diameter,mm

Ф40~300

 

Contact wheel width,mm

10~50

 

Grinding head motor power,kW

3

Motion axis accuracy

Positioning accuracy of linear motion axes(X/Y/Z),mm

0.042/0.025/0.022

 

Repeated positioning accuracy of linear motion axes(X/Y/Z),mm

0.020/0.015/0.012

 

Positioning accuracy of the rotary motion axis(A/B/C),〃

28/28/28

 

Repeated positioning accuracy of the rotary motion axis(A/B/C),〃

16/16/16

Motion axis speed

X、Y、ZAxis fast moving speed,m/min

20

 

AAxis fast speed,r/min

65

 

BAxis fast speed,r/min

12

 

CAxis fast speed,r/min

20

Pressure shaft

Response accuracy,%

±10

 

Response pressure,N

50~200

 

Response time,s

0.1

 

Pressure shaft stroke,mm

50

Power and air supply

power supply

380V,50Hz

 

Machine input power, kW

20

 

Air source pressure, MPa

0.5~0.7

other

Grinding machine dimensions (length × width × height), cm

552×287×270

 

Grinding net weight, kg

7800

 

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